Is it too late for AD

mawleymoos

Member
Location
Shropshire
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Ensure you have quality gas or you will be doing long-term damage to your CHP unit, if the H2S ppm is above 250, shut down and flare the gas until the cleaning system is working effectively..
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No 1 and 2 is the methane percentage pre and post the filtration, 3 and 4 is again pre and post filtration H2Sppm! It averaged 44kwh over the last 24 hrs!
 

sjt01

Member
Mixed Farmer
Location
North Norfolk
Looks the same as mine, made by Gas Data in the UK. Great value for money compared to all the others I looked at.
So not continuously sampling, a collection of valves to do intermittent samples? Thats how they were when I looked at them some years ago. Or have they moved to continuous?
 
It takes a sample every hour, I didn't see the need for continuous. Also means your sensors will last longer. I should really reduce the sampling rate in mine to a longer interval like every 4 hours, to preserve the life of the sensors.
 
Guys, this is not a gas analyser, it is data reader/network switch.

Something else is doing the analysing, not this.

It is the brain of the analyser which interprets and outputs the data from the CH4, o2, H2S and H sensors in my analyser.


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Ps, for those eagle eyes viewers, my o2 sensor needs replaced.
 

sjt01

Member
Mixed Farmer
Location
North Norfolk
Guys, this is not a gas analyser, it is data reader/network switch.

Something else is doing the analysing, not this.
Its a programmable logic controller, Siemens Logo, which can be used at the heart of many instruments and controllers. We use them, as well as Mitsubishi Alpha and Schneider Zelio. We have 7 Alphas round the farm, two on the digester and two Zelios
 

sjt01

Member
Mixed Farmer
Location
North Norfolk
It takes a sample every hour, I didn't see the need for continuous. Also means your sensors will last longer. I should really reduce the sampling rate in mine to a longer interval like every 4 hours, to preserve the life of the sensors.
Our Hitech has been running continuously for 7, nearly 8 years and has had one H2S sensor replaced with a modified design. O2 sensor is original, as is methane
 
That is some job! Does it ever need Calibrated? I think I will hire a certified mobile unit for calibrating my own soon whenever I get a replacement o2 cell
 

sjt01

Member
Mixed Farmer
Location
North Norfolk
That is some job! Does it ever need Calibrated? I think I will hire a certified mobile unit for calibrating my own soon whenever I get a replacement o2 cell
We calibrate 2 or 3 times a year. All you need is some small cylinders of calibration gas with regulator, and a bit of hose to connect up. We find very little change apart from the zero on the H2S which drifts a bit.
 

Mucktogold

Member
Location
Suffolk
As mentioned in earlier posts, it is OMNI's own single 80kw slurry only digester! Approx 6 weeks from starting to fill it and the last 2-3 days it has been running at 27kw/h x 24 hrs! With it being their first own design we are all awaiting to see its full potential! (Not expecting 80kw) but wondering where it will level out! When would we expect a slurryonly plant to be at full output? 12 wks? 6 months?
Thanks, OMNI seems to be more professional and looks after their customers.
Wonder how many Bioelectric digestors are now running at 52 Kw, as advertised?
 

mawleymoos

Member
Location
Shropshire
Thanks.

I see your CH4 has dropped in quality, however your H2S (after cleaning I assume) has increased, why is that ?
Hi! I am not an expert on running it yet! However we hadn't been running v.long at that point and maybe not 24 hrs a day, so the CH4 did fluctuate a little! It got up and sat at 60 a few days later! The H2S generally is in single figures at the exit of the filtration! However you mentioned that the O2 sensor is faulty! Do you think that the O2 level should be higher? It does seem to fluctuate if any work has been done in the past! So I believe it to be working!
 

sjt01

Member
Mixed Farmer
Location
North Norfolk
Hi! I am not an expert on running it yet! However we hadn't been running v.long at that point and maybe not 24 hrs a day, so the CH4 did fluctuate a little! It got up and sat at 60 a few days later! The H2S generally is in single figures at the exit of the filtration! However you mentioned that the O2 sensor is faulty! Do you think that the O2 level should be higher? It does seem to fluctuate if any work has been done in the past! So I believe it to be working!
The oxygen sensor is the easiest to calibrate! Feed it pure air and it should read 21.0. Feed it any other calibration gas and should read zero.
 

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