Powder Coating

meekers

Member
Thanks guys. This forum always proves fruitful! Think I'll just buff it down a bit with the grinder and spray paint it. Seems to be a majority that think this would be best. Will also be cheaper for me!
 

Blackleg

Member
Location
Hereford
I think powder coating's great, I find it much easier and more durable than (my) painting. It works out cheaper for me and a better finish too.

Most of my stuff is galvanised first so I linish/sand the snotters and stalactites off before powder coating, the powder coaters use T-wash to treat the galvanised steel ready for the powder.

I had a brain fart a few weeks ago and got a school gate coated the wrong colour, I only realised when I turned up to dig the posts in and saw it didn't match the existing fence!
I made a phone call and the coaters had the oven door open and the right colour blue in the gun waiting for me- I got the posts in later that afternoon (y)

I hate painting stuff, powder coating for me every time!

Pic 1 - wrong blue
Pic 2 - right blue
DSC_5364.JPG
DSC_5372.JPG
 
Haha, kind of thought my welding might get scrutinised after I posted that picture. It's not perfect I'll admit that but I'm a dairy farmer not a welder! I'll give it a clean up with the grinder, it was made at 10 o'clock the night before I needed to start spraying!

And if you leave it as it is gonna outlast the tractor.

As said beforehand an aerosol spray coat or three will be perfectly acceptable.
 

Blackleg

Member
Location
Hereford
Do you lads ever get discolouring after its outside a while?
Sort of a white hew on the dark colours?

No, never had any problems but then I make/install it and rarely see it for a few years until the lock barrel wears out and needs changing. By that time it's out of warranty if I haven't had any phone calls in the mean time (y)
 

JCfarmer

Member
Mixed Farmer
Location
warks
Thanks guys. This forum always proves fruitful! Think I'll just buff it down a bit with the grinder and spray paint it. Seems to be a majority that think this would be best. Will also be cheaper for me!
Thank goodness you have decided to spray paint it yourself and save the money! I like things right in the cab but sending it to be powder coated........! I usually use hammerite black(sometimes satin black) which does a fantastic job and so quick and easy in a spray can. Feck the paint brush.(y)
 

Ley253

Member
Location
Bath
No, never had any problems but then I make/install it and rarely see it for a few years until the lock barrel wears out and needs changing. By that time it's out of warranty if I haven't had any phone calls in the mean time (y)
Forgive me, but I find it odd that you have to galvanise the steel. Surely the powder coating should be capable of doing all the protection required?As the galvanising would last for years on its own , it leads me to believe that its main function in this case is to glue the powder coat on!
 

Lincsman

Member
Arable Farmer
Location
Lincolnshire
I think powder coating's great, I find it much easier and more durable than (my) painting. It works out cheaper for me and a better finish too.

Most of my stuff is galvanised first so I linish/sand the snotters and stalactites off before powder coating, the powder coaters use T-wash to treat the galvanised steel ready for the powder.

I had a brain fart a few weeks ago and got a school gate coated the wrong colour, I only realised when I turned up to dig the posts in and saw it didn't match the existing fence!
I made a phone call and the coaters had the oven door open and the right colour blue in the gun waiting for me- I got the posts in later that afternoon (y)

I hate painting stuff, powder coating for me every time!

Pic 1 - wrong blue
Pic 2 - right blueView attachment 520586 View attachment 520590

So they can powder coat over a powder coat and galvanise but not a good primer?
 

Blackleg

Member
Location
Hereford
Forgive me, but I find it odd that you have to galvanise the steel. Surely the powder coating should be capable of doing all the protection required?As the galvanising would last for years on its own , it leads me to believe that its main function in this case is to glue the powder coat on!

As Steevo said the zinc is for corrosion protection and the powder coating gives it the colour, it's just a standard specification that my customers expect.

The powder doesn't naturally stick well to a galvanised finish which is another reason for linishing and T-washing it although I've also just pre baked some intricate pieces that I couldn't linish with good results.

During the process the powder needs to be baked at 180 C for 10 minutes and I like to use companies with a box oven rather than an automated line, in a box oven that time and temperature will be achieved automatically and consistently throughout the oven. On an automated track system there's potential for inconsistent temperatures and maybe a temptation to speed the line up to get work through quicker :whistle:
 

Blackleg

Member
Location
Hereford
So they can powder coat over a powder coat and galvanise but not a good primer?

Don't know about coating over paint but they can definitely coat over a previous powder colour. The mesh on that gate comes in standard colours and is re coated. The quality of the spray gun counts, a decent gun will give strong electrostatic adhesion which makes the powder stick to the job before it's baked, use a crap gun and the powder won't stick as well.

On that gate job the mesh had got a coat of zinc and three coats of powder by the time it was installed!
 

ECA

Member
Don't know about coating over paint but they can definitely coat over a previous powder colour. The mesh on that gate comes in standard colours and is re coated. The quality of the spray gun counts, a decent gun will give strong electrostatic adhesion which makes the powder stick to the job before it's baked, use a crap gun and the powder won't stick as well.

On that gate job the mesh had got a coat of zinc and three coats of powder by the time it was installed!
Powder coating can't be applied over paint...at least that's what my local guy tells me. He will shot blast any steel that comes into his place as a prep before powdercoating. He also gives any galvanised steel a light blast to give it an abrasion...supposedly prevents flaking of the powdercoat in time...
 

Forever Fendt

Member
Location
Derbyshire
I was also told with powder coating to round off any sharp corners and edges as it is then less likely to flake and start to peel. For a proper job you should also make sure it is blasted first. Its also useful to ensure there is a hole somewhere so there is something to hang it from during the process.
most machinery now i think has poor paint work due to laser cut parts with very square sharp corners and paint is very thin on these corners ,like spraying a knife edge
 
The reason you can't powder coat over primer (well) is that powder coat uses an electrostatic charge to attract the powder to the metal before melting the powder in the oven to make the coating. The primer will be an insulator (electrical) layer preventing the powder from sticking to the metal.

At least until recently, powder coats have been susceptible to degredation in UV which is why, whilst they are great for things like motorcycle frames where they are mostly in the shade, they haven't worked so well on things that get a lot of sunshine.

As far as corrosion protection is concerned then they are a barrier only. As others have said, if the coating is damaged through chipping or dragging then water will get underneath it and it's game over.

Galvanising or thermal spray are the way to go. Paint over it if you want it pretty.
 

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