Ford Ranger Adblue level sensor

Hi folks. After a bit of advice. Think if I copy and paste a my complaint email it’ll sum it up.


I encountered an Adblue tank level sensor issue, where upon refilling my Adblue tank the level did not reset and continued to countdown to engine shutdown. I took my truck to Evans Halshaw to have this investigated and fixed under warranty.

I have just had to pay £150 to get my truck back from this service centre as I require my truck for the weekend.

The service centre tell me they spent 3 hours labour draining my Adblue tank and informed me my Adblue is not of a high enough standard. This has then apparently affected my level sensor. I asked how my Adblue can affect a sensor and I was told it tested 66.6%. I have workplace engineering experience and know about Adblue and this 66.6% number is meaningless. I stated this makes no sense, to which I was told of a lengthy process to get to that number. I can only conclude that number is the reading the level sensors were giving during a sensor test. This is irrelevant to the Adblue quality though. So we had another conversation and I stated I want the Adblue tested as I use this on large farm machinery and if anything is wrong with it I will return to my supplier. After an afternoons delay I was told the Adblue then tested at 32.5% on a refraction test. This is perfectly fine to be used in machinery. I was told Ford state it must be 35% on this test, to qualify for this work under warranty. 35% is common in new Adblue but anything down to 32.5% is the industry standard. I asked for the Adblue taken from my tank to be returned to me upon collecting my vehicle. After reluctantly paying to release my vehicle I sourced a refraction tester and sure enough the Adblue taken from my tank is 35%. So the above reason to avoid this being carried out under warranty was invalid. I informed the service manager, to which he stated the 35% Ford standard for warranty is now irrelevant as it must now be the conductivity of the Adblue. Adblue is Adblue and it is not my fault the sensors on this truck have failed.
What do you folks reckon to this? I’m kicking off with them and expect my money back. I stand to be corrected on anything above, but think I have them by the balls. ? The only reason I paid anything was to get my truck for the weekend as it is needed for towing tomorrow!
 

Johnnyboxer

Member
Location
Yorkshire
Hi folks. After a bit of advice. Think if I copy and paste a my complaint email it’ll sum it up.


I encountered an Adblue tank level sensor issue, where upon refilling my Adblue tank the level did not reset and continued to countdown to engine shutdown. I took my truck to Evans Halshaw to have this investigated and fixed under warranty.

I have just had to pay £150 to get my truck back from this service centre as I require my truck for the weekend.

The service centre tell me they spent 3 hours labour draining my Adblue tank and informed me my Adblue is not of a high enough standard. This has then apparently affected my level sensor. I asked how my Adblue can affect a sensor and I was told it tested 66.6%. I have workplace engineering experience and know about Adblue and this 66.6% number is meaningless. I stated this makes no sense, to which I was told of a lengthy process to get to that number. I can only conclude that number is the reading the level sensors were giving during a sensor test. This is irrelevant to the Adblue quality though. So we had another conversation and I stated I want the Adblue tested as I use this on large farm machinery and if anything is wrong with it I will return to my supplier. After an afternoons delay I was told the Adblue then tested at 32.5% on a refraction test. This is perfectly fine to be used in machinery. I was told Ford state it must be 35% on this test, to qualify for this work under warranty. 35% is common in new Adblue but anything down to 32.5% is the industry standard. I asked for the Adblue taken from my tank to be returned to me upon collecting my vehicle. After reluctantly paying to release my vehicle I sourced a refraction tester and sure enough the Adblue taken from my tank is 35%. So the above reason to avoid this being carried out under warranty was invalid. I informed the service manager, to which he stated the 35% Ford standard for warranty is now irrelevant as it must now be the conductivity of the Adblue. Adblue is Adblue and it is not my fault the sensors on this truck have failed.
What do you folks reckon to this? I’m kicking off with them and expect my money back. I stand to be corrected on anything above, but think I have them by the balls. [emoji35] The only reason I paid anything was to get my truck for the weekend as it is needed for towing tomorrow!

Ad Bloo - what a chuffing palaver [emoji85]

Glad my vehicles don’t have any of this nonsense stuff
 

RichardB26

Member
Livestock Farmer
V interested in this post as my Ranger is doing this at the moment and I can’t get it booked in to Ford for 3 weeks. The counter will be down at zero by then! Anyone have any advice how I can get a 69 reg Ranger to reset? Thanks
 

whatnow

Member
Location
Wiltshire
V interested in this post as my Ranger is doing this at the moment and I can’t get it booked in to Ford for 3 weeks. The counter will be down at zero by then! Anyone have any advice how I can get a 69 reg Ranger to reset? Thanks
Mine seems to take a few days to reset after the ad blue is refilled but has always reset eventually. So far
 

ricky_rascal

Member
Location
N. Yorks
I’m don’t hang out on Facebook much but am sub’d to a Ranger group and a few other pickup groups (pickup group sounds dodgy😳). This addblue level sensor issue seems quite common but ford will no doubt try to give you the impression you are the only one.
 

ACEngineering

Member
Trade
Location
Oxon
I not filled my MAN TGE up yet but on the MAN/VW you only fill it when it asks for it and on the screen it gives you a min and max amount to fill. It's a known thing on the TGE that if you over fill it the level sensor does not register that you put in any at all. Its reported that often it will correct its self after a few decent runs BUT if you left refilling to that last minute there wont be enough miles left on the clock for you to drive it about to let it reset so will go in to limp mode.
 

Netherfield

Member
Location
West Yorkshire
I not filled my MAN TGE up yet but on the MAN/VW you only fill it when it asks for it and on the screen it gives you a min and max amount to fill. It's a known thing on the TGE that if you over fill it the level sensor does not register that you put in any at all. Its reported that often it will correct its self after a few decent runs BUT if you left refilling to that last minute there wont be enough miles left on the clock for you to drive it about to let it reset so will go in to limp mode.
I had problems with a Tiguan not registering correctly, dealer had to sort it because still in warranty, away for two days and sorry no courtesy cars available, next twice it filled with problem, then it gave up again, just as we went into the first lockdown, dealers shut up shop for servicing, fortunately having 500 miles warning and nowhere to go meant it wasn't too much of a problem.

Also it had problems with the DPF needing a good blast to clean it out, I managed to get hooked up on Pistonheads with a guy who used to work for the VAG setup in Milton Keynes, the sensor was cheap bodge setup in the early vehicles, and the later models where it filled by the fuel filler was no problem, eventually it cleared itself, I reckon it had overfilled it and confused the sensor.
 

Gav

Member
Arable Farmer
Location
Norfolk
I’ve had issues with the level sensor sticking on my 2019 Ranger as well, usually found it’s sorted itself after going around some of the lovely smooth roads locally 🙄 Now I just keep it topped up so that the low level warning never comes on.

Certainly won’t be taking it to the dealer in town again after they tried to rip me off with an over priced service compared to the other Ford dealers!
 

lsl67

Member
Hi folks. After a bit of advice. Think if I copy and paste a my complaint email it’ll sum it up.


I encountered an Adblue tank level sensor issue, where upon refilling my Adblue tank the level did not reset and continued to countdown to engine shutdown. I took my truck to Evans Halshaw to have this investigated and fixed under warranty.

I have just had to pay £150 to get my truck back from this service centre as I require my truck for the weekend.

The service centre tell me they spent 3 hours labour draining my Adblue tank and informed me my Adblue is not of a high enough standard. This has then apparently affected my level sensor. I asked how my Adblue can affect a sensor and I was told it tested 66.6%. I have workplace engineering experience and know about Adblue and this 66.6% number is meaningless. I stated this makes no sense, to which I was told of a lengthy process to get to that number. I can only conclude that number is the reading the level sensors were giving during a sensor test. This is irrelevant to the Adblue quality though. So we had another conversation and I stated I want the Adblue tested as I use this on large farm machinery and if anything is wrong with it I will return to my supplier. After an afternoons delay I was told the Adblue then tested at 32.5% on a refraction test. This is perfectly fine to be used in machinery. I was told Ford state it must be 35% on this test, to qualify for this work under warranty. 35% is common in new Adblue but anything down to 32.5% is the industry standard. I asked for the Adblue taken from my tank to be returned to me upon collecting my vehicle. After reluctantly paying to release my vehicle I sourced a refraction tester and sure enough the Adblue taken from my tank is 35%. So the above reason to avoid this being carried out under warranty was invalid. I informed the service manager, to which he stated the 35% Ford standard for warranty is now irrelevant as it must now be the conductivity of the Adblue. Adblue is Adblue and it is not my fault the sensors on this truck have failed.
What do you folks reckon to this? I’m kicking off with them and expect my money back. I stand to be corrected on anything above, but think I have them by the balls. ? The only reason I paid anything was to get my truck for the weekend as it is needed for towing tomorrow!
I'm currently having exactly the same problem with a 2019 bi-turbo ranger.
It has had the problem from new and has been back to Ford 4 times, twice after being recovered as it failed to start even though the range had not gone to zero. Ford have never found an issue with the system and on one occasion put it down to a software update.
It is booked in this week for them to check again.
The van has only done 42000 miles and only been filled with Adblue 7 times, with only one occasion of it resetting itself within a couple of days.
It's now passed it's 3 year warranty period by 23 days so I'm looking forward to arguing my case with them and curious to see how many others are suffering with this issue.
 
I'm currently having exactly the same problem with a 2019 bi-turbo ranger.
It has had the problem from new and has been back to Ford 4 times, twice after being recovered as it failed to start even though the range had not gone to zero. Ford have never found an issue with the system and on one occasion put it down to a software update.
It is booked in this week for them to check again.
The van has only done 42000 miles and only been filled with Adblue 7 times, with only one occasion of it resetting itself within a couple of days.
It's now passed it's 3 year warranty period by 23 days so I'm looking forward to arguing my case with them and curious to see how many others are suffering with this issue.

Just get it turned off by your local remapping guy
 

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