Heating trailer eye

Whats best and easiest way to heat the hitch eye for welding? Tack into place and try to heat evenly with oxy acet? Or put in aga for a couple of hours the get it squared on drawbar and get it welded? Thanks
 

Wisconsonian

Member
Trade

Carbon Equivalent And Weldability

December 29, 2009


The weldability of steels is influenced primarily by the carbon content. At higher carbon levels, steels may need either pre- or post- weld heat treatment in order to prevent stress build up and weld cracking.
Generally speaking, if the Carbon Equivalent (CE) is 0.35 or below, no pre- or post- weld thermal treatment is needed. In our experience with maintenance welding, we have found that preheating was beneficial between 0.35 and 0.55 CE. Above 0.55 CE we usually both pre- and post- weld heated to relieve stress and prevent cracking.
So CE= .35 max.
However the other elements that are contained in the steel also have an effect on the steel’s “carbon equivalence.” These additional elements can really add up in scrap fed electric arc furnace steels that now predominate in our market.

Electric Arc Furnaces are predominately scrap fed.
Photo credit.
Here are two formulas for calculating Carbon Equivalents.
CE=%C+(%Mn/6)+(%Cr+%Mo+%Va)/5 + (%Si+%Ni+%Cu)/15
This is the first formula I learned when I took over metallurgical support for maintenance ‘back in the day.’
In this formula you can see that 6 points of Manganese are approximately equal to one point of Carbon. 5 points of Chrome, Moly or Vanadium are roughly equal to a point of Carbon, while it takes about 15 points of Silicon, Nickel or Copper to get about the same effect as one point of Carbon.
The GE formula for Carbon Equivalency is CE= C+(Mn/6)+(Ni/20)+(Cr/10)+(Cu/40)+(Mo/50)+(Va/10). If this is less than .35 max, you should have no need to pre or post weld thermal treat in most cases.


As long as CE is no more than .35, you probably won’t need to preheat or post weld stress relieve your welded parts. above .35 CE, you may need either or both depending on section thickness and CE.

if you preheat, and you don't have a specification, then 400 F is what I do, then keep the interweld temp from getting too high, so give it time to rest between welds and watch it with a non contact thermometer, then when done cover with dry ashes or lime to let it cool slowly, or post heat treat if it needs it.
 

Carbon Equivalent And Weldability

December 29, 2009


The weldability of steels is influenced primarily by the carbon content. At higher carbon levels, steels may need either pre- or post- weld heat treatment in order to prevent stress build up and weld cracking.
Generally speaking, if the Carbon Equivalent (CE) is 0.35 or below, no pre- or post- weld thermal treatment is needed. In our experience with maintenance welding, we have found that preheating was beneficial between 0.35 and 0.55 CE. Above 0.55 CE we usually both pre- and post- weld heated to relieve stress and prevent cracking.
So CE= .35 max.
However the other elements that are contained in the steel also have an effect on the steel’s “carbon equivalence.” These additional elements can really add up in scrap fed electric arc furnace steels that now predominate in our market.

Electric Arc Furnaces are predominately scrap fed.
Photo credit.
Here are two formulas for calculating Carbon Equivalents.
CE=%C+(%Mn/6)+(%Cr+%Mo+%Va)/5 + (%Si+%Ni+%Cu)/15
This is the first formula I learned when I took over metallurgical support for maintenance ‘back in the day.’
In this formula you can see that 6 points of Manganese are approximately equal to one point of Carbon. 5 points of Chrome, Moly or Vanadium are roughly equal to a point of Carbon, while it takes about 15 points of Silicon, Nickel or Copper to get about the same effect as one point of Carbon.
The GE formula for Carbon Equivalency is CE= C+(Mn/6)+(Ni/20)+(Cr/10)+(Cu/40)+(Mo/50)+(Va/10). If this is less than .35 max, you should have no need to pre or post weld thermal treat in most cases.


As long as CE is no more than .35, you probably won’t need to preheat or post weld stress relieve your welded parts. above .35 CE, you may need either or both depending on section thickness and CE.

if you preheat, and you don't have a specification, then 400 F is what I do, then keep the interweld temp from getting too high, so give it time to rest between welds and watch it with a non contact thermometer, then when done cover with dry ashes or lime to let it cool slowly, or post heat treat if it needs it.
Just looked, my eyes en8, says on google pre heat to 100 degrees c
 

AJR75

Member
Livestock Farmer
Location
Somerset
There are formulas and graphs to work out the pre heat requirements when welding. These also require you to know the heat input from your welding process which is derived from another equation combining travel speed, amperage, filler wire size etc etc. It's one of the reasons manufacturers have welding procedures and goes a long way to ensuring consistency in their welded joints.

No one will be able to advise you the exact pre heat required as assume you're not running under a welding procedure and the information that gives.

That said, pre heat isn't necessarily a bad thing but there are just too many unknowns to be any more specific.
 

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