Machinery maintenance

tr250

Member
Location
Northants
Much as I am proud of the quality of care my cows receive I am ashamed at the lack of maintenance we do on our kit.
it’s costing us money I can ill afford.
Can the collective please point me in right direction to enable me to empower my staff to do this. It’s not an area I have any interest at all in but I need systems they can follow and I can check up on.
many thanks
How big operation are we talking? Big enough to employ a tractor driver/ maintenance man that can feed etc but never actually hands on with the cows. Most employees I can think of would be the other way round and prefer the Machinary maintenance and forget the cows
 

kiwi pom

Member
Location
canterbury NZ
Much as I am proud of the quality of care my cows receive I am ashamed at the lack of maintenance we do on our kit.
it’s costing us money I can ill afford.
Can the collective please point me in right direction to enable me to empower my staff to do this. It’s not an area I have any interest at all in but I need systems they can follow and I can check up on.
many thanks

What equipment do you have?
Basic loader tractor, scraper tractor shouldn't need much maintenance, just dealer serviced if new or an indie if they're older. If they don't clock many hours, maybe have them done every 6 months.
Leave the pressure washer alone, it only pushes grease out and seizes thing up.
Just check oils and blow loose dirt/grass/hay/dust out of radiators and any areas they could cause fires.
A lot of dairy farms round here have a policy of lifting the tractor bonnet at the end of the day. It then has to be closed next morning which should remind the driver to check oil and more importantly check for birds nests as they are a big cause of machine fires locally.
Grease and visually check other machines that have been used, once a week, say every Tues morning after breakfast. Shouldn't take long.
 

Fools Gold

Member
Livestock Farmer
Much as I am proud of the quality of care my cows receive I am ashamed at the lack of maintenance we do on our kit.
it’s costing us money I can ill afford.
Can the collective please point me in right direction to enable me to empower my staff to do this. It’s not an area I have any interest at all in but I need systems they can follow and I can check up on.
many thanks
What kind of kit are we talking about and what kind of repairs are you encountering?
while good routine maintenance will extend a machines life and its reliability it doesn’t make it everlasting especially if said machine is used often in less than ideal conditions, When you say you have no interest in machinery I just wondered whether the real problem is perhaps a lack of interest in investment in machinery fit to do the intended job ( ie your stuff is knackered)
If this isn’t the case then as above you probably need to lead by example and do some maintenance yourself before delegating to others.
 

dinderleat

Member
Location
Wells
@lazy farmer just find a young lad who loves tractors pay him good money to grease all pto/tractors once a week even wash them off. And sort the job yourself have a word with staff lay it out if you want uptodate kit they need to care about it.
 

glasshouse

Member
Location
lothians
A loader, PTO shaft, bearing etc etc won’t last much longer only being greased every two weeks than not greased at all unfortunately. Maintenance needs to be made easy to do, eg wash bay should be there with at least one washing lance with a sloped to tank floor ready to go then things will get washed. No point having a pressure washer stuck in some shed that heeds an extension lead and hosepipe everytime. Grease guns need to be accessible by diesel tank so loader etc gets some grease every time it’s filled up.
Pick whatever interval u want
 

glasshouse

Member
Location
lothians
There's nothing worse than spending a lot of effort and time fixing something up nice for them to just wreak it again.
Tell me about it
Some people shouldnt be allowed near machinery.
Smashed windows, bent mirrors
Doors wrenched off, tyres ripped open
Gearboxes run dry, handbrakes left off, hoses mashed, final drives smashed, dungspreaders so thick with string you can't use them
loaders bushes dry as the desert.
Some wear it as a badge of honour.
 

ACEngineering

Member
Location
Oxon
Tell me about it
Some people shouldnt be allowed near machinery.
Smashed windows, bent mirrors
Doors wrenched off, tyres ripped open
Gearboxes run dry, handbrakes left off, hoses mashed, final drives smashed, dungspreaders so thick with string you can't use them
loaders bushes dry as the desert.
Some wear it as a badge of honour.

some seem to have the personal goal to see if they can break it, then there's the touch and feel type drivers! I've no time for either of them.
 

Dead Rabbits

Member
Location
'Merica
I could write a book on this I think. As others have said whoever is in charge sets the tone and expectations of maintenance and operation of equipment. Sure have seen some atrocities.

If you need to make a schedule and checklist that may help formalize everything and hold everyone accountable. Know a guy who gets everyone set up with a google account where he made a checklist for every piece of equipment on the farm. They have to check off all areas before using that machine for the day and if something fails while they are using it or the next person does the check and finds the oil low then they are caught out. Said it worked well for years.

What has worked for me is keeping everything clean and fixing cosmetic and mechanical stuff quickly so it looks new and is easy to run. We power wash, clean the cabs and windows weekly except for peak work and mud seasons like calving etc. This also coincides with a greasing and radiator blow out. That seems to set the expectations of everyone that they will have to do it and they seem to be more interested in taking care of the tractors. Also wax the tractors a Couple times per year.

Four wheelers are washed once per day if dry and a couple of times per day when muddy. Usually power wash them several times a month. They are expensive, I want them to look expensive and new.


We do not do oil and filter changes ourselves. It’s far too time consuming to fit into our day and too critical to trust to anyone. Oil is checked weekly in the slow times, more frequently in busy times. Depending on the time of year I will do some somewhat major repairs but would rather not for the most part.

Only two tractors here and two more shared between farms as needed. I view it as far too small of a place to have a tractor driving position. Having a dedicated driver would definitely be easier to get to manage the maintenance. It’s 200k in machinery which I remind everyone of frequently. I want them to look and run like 200k machines.
 

Dead Rabbits

Member
Location
'Merica
Much as I am proud of the quality of care my cows receive I am ashamed at the lack of maintenance we do on our kit.
it’s costing us money I can ill afford.
Can the collective please point me in right direction to enable me to empower my staff to do this. It’s not an area I have any interest at all in but I need systems they can follow and I can check up on.
many thanks
I think @Ducati899 offers equipment care consulting.
 

Dead Rabbits

Member
Location
'Merica
the problem with that is the professional will also quickly loose interest too, if the owner operators cant be be bothered to make an effort then why would anyone else worry:rolleyes:
When I first came here our mechanic was so sick of people not caring that he was starting to refuse to come out. All it took was someone to have an interest in improving and maintaining things.
 

Scholsey

Member
Location
Herefordshire
Think manufacturers don’t help, if anyone’s clever enough to afford your 100k telehandler they are clever enough to service the damn thing so stop hiding everything away, surely not difficult to have filters, grease nipples in easy to access central points?!?

Greasing JCB prop shaft UJs is the worst job I have to do, can’t see any other way than lying under the bloody thing whilst someone inches backwards/forwards, just got to make sure it’s not in full lock in crab steer!
 

GeorgeK

Member
Location
Leicestershire
A cheap electric leaf blower for cleaning cabs out, quick to do and won't get it perfect but makes the tractor a nicer place to be and prevents rubbish from accumulating. Zero tolerance for dirty windows, jobs are quicker, easier and less accidents when you can see where you're going
 

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