new workshop floor

farmgineer

Member
Livestock Farmer
Location
Cheshire
Evening all, as per the title I am laying a new workshop floor. I was wondering what people would recommend as a concrete blend? The floor will have steel mesh in it, will be 6-7 inch thick and will be powerfloated. As a workshop it will have a few chemicals knocking about, not sure yet what will be going in it, but our 15 ton steel tracked excavator has been in already... But I cant see that being a common thing and I would chuck some ply down to soften the blow on an expensive new floor.
 

tinman

Member
Location
Ulster
If it was mine and depending on what the ground under the concrete was like I'd probably pour 8" of 35N with a 10mm chip, 20mm chip would give slightly stronger concrete but the 10mm is easier finished.
 

Pond digger

Never Forgotten
Honorary Member
Location
East Yorkshire
What's recommended as a final finish.... epoxy paint perhaps? Or are there additives that can be added to concrete to stop oil soaking in?

A good steel float finish makes for easy sweeping. I'd have it polished like if it wasn't going to be painted.
 

brentnz

Member
Location
New Zealand
Acid wash or grind and apply a densifier to the surface after the concrete has cured. Epoxy will have a limited lifespan in a farm environment, a penetrating sealer would be more appropriate I think.
 

tinman

Member
Location
Ulster
going from a power floated floor, or just a hand float if there are polished parts like you might see in power float situation they need to be acid etched to give paint a grip altho with care you could avoid that.

a wash and a sealer on it then i believe and 2 to 3 coats of an epoxy 2 pack paint, then a coat of polyurethane paint on top of it with some grit spread evenly or it ill be as slippery as snot if it sees a liquid.

i gleamed that from reading up on a painted floor for a project and the above was what folk said was a good job, altho in high traffic areas it only gives a lifespan of 10 yrs odd and its not cheap to do.
30sq mtrs here was costing about £1200 odd and do it myself, there was a cost associated with tools for it too over that price.

In the end i opted for a pvc tile 500x500x7 with a button pattern which i only laid yesterday actually but i bought it for about £1000, it suited what i wanted it for and altho its hardly cold on the ground yet im well impressed with it but its not for an area where there is hot work obviously.
 

JohnBoy

Member
If you're going to be doing any heavy fabrication or as you say bringing in track machines I think paint is a waste of money. no matter how good the paint is it's going to get damaged dragging bits of steel about and look like crap fairly quickly.

A well powerfloated floor and some sort of surface treatment is what I'd do.

(in fact I did, but the builder didnt powerfloat it nearly enough and I used a cheap sealer so it needs a bit too much sweeping for my liking although that seems to have eased after a few years. Oil will stain it, but I think once you get over the first stain it's still a nicer job than torn up paint.)
 
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