Recycling farm plastics

Grassman

Member
Location
Derbyshire
I have a 1100 litre wheeled bin from the local council. Put what you want in it (within reason!) And they take responsibility for the waste and give the necessary paperwork. They collect t it fortnightly. Really is a good way of keeping the rubbish under control.
 

renewablejohn

Member
Location
lancs
Does anyone actually turn plastic into diesel ? Surely it's a expensive hobbies

If they do they keep quiet about it due to the tax man wanting his duty. Only heard of one scrap merchant/ recycler getting caught but then it was a large fleet of wagons he was supplying. As for cost its very cheap especially if you have solar panels already generating electric and producing fits.
 
If they do they keep quiet about it due to the tax man wanting his duty. Only heard of one scrap merchant/ recycler getting caught but then it was a large fleet of wagons he was supplying. As for cost its very cheap especially if you have solar panels already generating electric and producing fits.

They do it widely in America and Asia. I am currently in the process of starting a company, with first patent disclosure already out and in the works.
My starting niche would be recycling mixed plastics in UK farms, but I am not 100% sure if this is the best market to start my business in. I do know that plastic removal costs money, time to clean, separate and dry the plastics and often needs a baler to make it dense enough for transportation. My idea was to sell a personal recycling system (small enough to be easily transportable). This would take in mixed plastics and produce different fuels (1kg of plastic to ~0.8 liters of oils). The fuel would mostly be diesel, with some gasoline and kerosene. Fuel would have lower sulfur content that the one bought at petrol stations. I could go on and on, but I am really curious if anyone would like this kind of thing first.
 

Wastexprt

Member
BASIS
They do it widely in America and Asia. I am currently in the process of starting a company, with first patent disclosure already out and in the works.
My starting niche would be recycling mixed plastics in UK farms, but I am not 100% sure if this is the best market to start my business in. I do know that plastic removal costs money, time to clean, separate and dry the plastics and often needs a baler to make it dense enough for transportation. My idea was to sell a personal recycling system (small enough to be easily transportable). This would take in mixed plastics and produce different fuels (1kg of plastic to ~0.8 liters of oils). The fuel would mostly be diesel, with some gasoline and kerosene. Fuel would have lower sulfur content that the one bought at petrol stations. I could go on and on, but I am really curious if anyone would like this kind of thing first.
The plastics market is a difficult one as the clean grades have a value http://www.letsrecycle.com/prices/plastics/ depending on grade and quality. Even the lower quality stuff has a value as RDF.

For pyrolysis needing a cleaner grade of plastic to produce a cleaner grade of fuel, would need proper investigation of costs. I'm not sure with the current price of crude if this stacks up. Power generation from the fuel derived could stack up, but you will need a permit. In itself the permit is not expensive, but the emissions monitoring equipment is. You also have to bear in mind that any fuel produced would be viewed as a waste, unless it compares with a 'natural' fuel, but that's a whole different conversation.

There is mileage in this, unfortunately there's a few regulatory boxes that need ticking.....
 
The plastics market is a difficult one as the clean grades have a value http://www.letsrecycle.com/prices/plastics/ depending on grade and quality. Even the lower quality stuff has a value as RDF.

For pyrolysis needing a cleaner grade of plastic to produce a cleaner grade of fuel, would need proper investigation of costs. I'm not sure with the current price of crude if this stacks up. Power generation from the fuel derived could stack up, but you will need a permit. In itself the permit is not expensive, but the emissions monitoring equipment is. You also have to bear in mind that any fuel produced would be viewed as a waste, unless it compares with a 'natural' fuel, but that's a whole different conversation.

There is mileage in this, unfortunately there's a few regulatory boxes that need ticking.....

I see. Yeah, I will need to jump quite a few hoops. What kind of emission monitoring equipment are we talking about? Do they force you to buy something specific that's on the market? I hope they would only do testings of the system once in a while.
 

Wastexprt

Member
BASIS
I see. Yeah, I will need to jump quite a few hoops. What kind of emission monitoring equipment are we talking about? Do they force you to buy something specific that's on the market? I hope they would only do testings of the system once in a while.

It's called CEMS equipment and must be MCERTS accredited. The emissions monitoring equipment has to continuously monitor some parameters, whilst others are quarterly and then annually.

As you are looking to be mobile this adds an added layer of complexity. What is the throughput of the operation in kg/hr?
 
It's called CEMS equipment and must be MCERTS accredited. The emissions monitoring equipment has to continuously monitor some parameters, whilst others are quarterly and then annually.

As you are looking to be mobile this adds an added layer of complexity. What is the throughput of the operation in kg/hr?

Is equipment and accreditation expensive and a lengthy process?

Mobile in terms of size of the plant being easily transportable. No actual wheels on the system. Don't have a number for kg/hr operation yet
 
CEMS equipment for the last pyrolysis plant I permitted, under 3t/hr, was £80,000 and that was before the exchange rate altered.

Very impressive price. Around 80 times my current estimate for the actual recycling system. I will look into making my own CEMS and getting it accredited then. Otherwise, it's a real killer
 

Wastexprt

Member
BASIS

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