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If it is for milk or similar, you need to avoid ball valves as there will be a dead zone that cannot be cleaned with CIP. Look for something like a pasteuriser divert valve, lots of pictures online but no UK supplier comes up. I would go to Colsan, Moody, Machinery World or similar second hand pasteuriser suppliers for this type of application.I may need two of the above, ideally pneumaticly controlled. Any suggestions where I can get them and what sort of £ would we be looking at?
speak to John Clarke, jwci process engineering Stoke on Trent.I may need two of the above, ideally pneumaticly controlled. Any suggestions where I can get them and what sort of £ would we be looking at?
Actually only a few metres. Currently the line runs past our calf room and we have a short length of flexible pipe which is disconnected at one end and dropped into the tank. In future the idea is to relocate the tank just outside the calf room and replace the flexible pipe with a permanent length of Stainless Steel but add a three way valve so we can either divert the milk to the calf tank or to the main bulk tank. Naturally for the majority of the time it will just sit in the bulk tank "position". We are batch calvers so we have a sizeable "dump group" for a short period of time. The calf tank "spur" would be just 2 or 3 of metres max. We could include a "return" to the main line so it could also be washed in situ but this might be overkill as we could just manually flush through some water from our steam cleaner daily. Just wouldn't want the additional three way valve to cause any problems in washing the main line?Difficult to advise without knowing your current setup & how much extra pipe is involved with your calf milk line
3 way valve will be an expensive way of doing what is essentially a simple task.Thanks all. We want to put a valve in our milk line so that we can divert transition milk from our dump cows (at the end of milking) into an alternative tank for feeding calves. Any advice? It is essential that whatever we use an be washed in situ at no detriment to our milk hygiene.
When you finish milking do you remove pipe to connect to a wash return line?Into the bulk tank - bottom fill, into the calf tank top fill. The milk line runs at about 8ft above floor level and drops down in the bulk tank room.
That's exactly what we do now but because the line is so high we have to use a ladder to access it and we wanted to do without the length of flexing pipe if possible.When you finish milking do you remove pipe to connect to a wash return line?
could Flexi off the wash line run to the calf tank?
that way, everything will still be cleaned in situ
sounds like all you need to do then is carry on using the wash line return and put a simple 3 way valve in it to drop short pipe into the calf tank which you could clean manually, or again set up a 2nd wash line return to flush through.That's exactly what we do now but because the line is so high we have to use a ladder to access it and we wanted to do without the length of flexing pipe if possible.
Depends on the definition of "cheaply "It could also be achieved very cheaply by installing 2 x butterfly valves to make the diversion from the wash line manually, which would then be easy to wash also,
Don't p*ss about with 3 way taps, -they are expensive, simpletons will turn them the wrong way and how are you going to wash the line??Thanks all. We want to put a valve in our milk line so that we can divert transition milk from our dump cows (at the end of milking) into an alternative tank for feeding calves. Any advice? It is essential that whatever we use an be washed in situ at no detriment to our milk hygiene.
Very smart. However, can see straight away that the hosetail ends are threaded in. These will definitely need dismantling and cleaning manually on a regular basis.The 3 way valve i just installed to switch between the main tank and the buffer tank.
Obviously not connected yet, but milk goes in from the bottom and goes left or right to the tanks.