Best way to join wires?

Speedstar

Member
Location
Scottish Borders
Got some side marker lights with flying leads that I need to join to some 2 core.
Is it best to use insulated crimps and heatshrink, or solder and heatshrink?
you can buy crimps that have solder in them , you just crimp them together & heat them with a heat gun & it melts the solder & the outer heatshrink on them which keeps the water out & there is all so some glue in them that melts on to the out side of the cable, They do a very good job.
 

TheTallGuy

Member
Location
Cambridgeshire
There used to be a self amalgamating tape that was UV and heat stable, but I think it contained some iffy chemicals that could leach into skin. I use quite a bit of heatshrink tape these days for running repairs, Y splits etc - also great for when you forget to put the tubing on before joining the wires!:rolleyes:
 

Robt

Member
Location
Suffolk
Ok, do not twist and heat shrink! Use deutsch plugs and pins, water proof and very good! Buy correct pins! Solder wires in then use correct plugs that are waterproof to a set standard
 

John 1594

Member
Location
Cambridgeshire
Ok, do not twist and heat shrink! Use deutsch plugs and pins, water proof and very good! Buy correct pins! Solder wires in then use correct plugs that are waterproof to a set standard


so how would you join the 7 core cable that the bosses son has just ripped off the new bailey trailer....


replace the entire lot all the way through the chassis to the junction box....

or repair it using heat shrink crimps, staggered so they are not all in a big lump, taped it up and cable tie it to a pipe so he has to remove the light socket to get the pipe out

answers on a postcard please........
 

Graham Smith

Member
Location
Nottinghamshire
@Robt or a Deutsch Jiffy splice if just one wire :)
 

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Robt

Member
Location
Suffolk
Crimping with bullet type connectors etc will get water egress .
Solder and heat shrink is better,
John, I'd join both ends in a 12 way deutsch, water proof etc
 

Robt

Member
Location
Suffolk
Hope your boss doesn't read on here john, ........ As he is your boss, he pays your invoice/wages, being young you have to learn by your mistakes.. But guess you are perfect so have never Learned
 

John 1594

Member
Location
Cambridgeshire
Crimping with bullet type connectors etc will get water egress .
Solder and heat shrink is better,
John, I'd join both ends in a 12 way deutsch, water proof etc


in a field as its just getting dark and you need lights to get home (legally)...just lucky you happen to have a connector in your back pocket i suppose???

unfortunately...we had to resort to my method

you not seen the heat shrink crimps you can get now, just crimp with a ratchet crimper, then hold a lighter under them for a few seconds and they shrink tight around the wire, then tape for extra protection
 

John 1594

Member
Location
Cambridgeshire
Hope your boss doesn't read on here john, ........ As he is your boss, he pays your invoice/wages, being young you have to learn by your mistakes.. But guess you are perfect so have never Learned


he gave him as much of a rollocking for ripping the wire off as i did.....

and im only there part time! At the moment, thinks could be about to change though
 

Blue.

Member
Livestock Farmer
so how would you join the 7 core cable that the bosses son has just ripped off the new bailey trailer....


replace the entire lot all the way through the chassis to the junction box....

or repair it using heat shrink crimps, staggered so they are not all in a big lump, taped it up and cable tie it to a pipe so he has to remove the light socket to get the pipe out

answers on a postcard please........

Fit a female plug on the trailer and have a male-male lead,then if it happens again just replace the male-male lead.(y)

Or solder and heat shrink.
 

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