Making auger flights?

fermerboy

Member
Location
Banffshire
They landed last week,got three sets for the same price as two from the tub mixer importer,going to start on Saturday


Where did you get the flights from eventually?

Pics when you get on a bit would be good!!


There is an ad in agricultural trader this time, a guy selling weld on plates to go around the outer edge of the auger in diet feeders £19.50 a metres in pieces about 6 inches long, sounds a small price to pay to save the main wearing part!
Keith Andrews 01386 849101 Evesham, worcs
Tub mixer auger flight edging in 6mm mild steel £19.50 metre

We welded a 15mm round bar round the outside of the flight on our old one. Definitely worth doing something as long as you are early enough. No point once its worn out and starting to bend/break up.
Wear plates where the blades bolt on would be worth it too.
 

Blue.

Member
Livestock Farmer
Where did you get the flights from eventually?

Pics when you get on a bit would be good!!




We welded a 15mm round bar round the outside of the flight on our old one. Definitely worth doing something as long as you are early enough. No point once its worn out and starting to bend/break up.
Wear plates where the blades bolt on would be worth it too.

I got them from roto spiral,unwrapped them yesterday and they've drilled them for the blades(y) they said they wanted extra to drill them but I did give them a bit of stick about price.:)
 

fermerboy

Member
Location
Banffshire
Hi, no we didn't countersink, maybe should have.
Local blacksmith we got bolts from just had ordinary bolts, so that was what we used.
The countersunk ones on the original were a pain to keep tight so it's not really a concern.
Was going to weld a small strip across the front of the bolts bit haven't done it. Might do it yet, but reckon bolts will last out blades no bother.

Hope you have plenty welding wire in!
I love welding but by the time I'd lined the tub moved the door and done the auger I was welded out!
 

Blue.

Member
Livestock Farmer
Hi, no we didn't countersink, maybe should have.
Local blacksmith we got bolts from just had ordinary bolts, so that was what we used.
The countersunk ones on the original were a pain to keep tight so it's not really a concern.
Was going to weld a small strip across the front of the bolts bit haven't done it. Might do it yet, but reckon bolts will last out blades no bother.

Hope you have plenty welding wire in!
I love welding but by the time I'd lined the tub moved the door and done the auger I was welded out!

I've a chap here doing allsorts of jobs and he's done one auger,just need to bolt the blades on.(y)

Last time we beefed one up we welded a ring around the head of the bolt to act as a wear point so we've done the same again.

I will get some pics tomorn.
 

dannewhouse

Member
Location
huddersfield
Where did you get the flights from eventually?

Pics when you get on a bit would be good!!




We welded a 15mm round bar round the outside of the flight on our old one. Definitely worth doing something as long as you are early enough. No point once its worn out and starting to bend/break up.
Wear plates where the blades bolt on would be worth it too.
I know this is from a long time ago.

how did you find best to weld 15mm round bar on ie did you cut it to short pieces or just weld it and bend it too in short sections? I think 15mm would take a fare bit of bending?
 

Mursal

Member
But we have found in the past, if you leave it long enough, and tack the end on, the rest works like a handle/leverage.
Would half inch do, 13mm?
 

dannewhouse

Member
Location
huddersfield
But we have found in the past, if you leave it long enough, and tack the end on, the rest works like a handle/leverage.
Would half inch do, 13mm?
that's what I was picturing just cant make my mind up how hard 15mm bar would be to bend, I picture 12mm as easily bending but for some reason 15mm in my mind seems too stiff to bend, porbably best way to weld and bend as you go
 

joe soapy

Member
Location
devon
Was taken to an Amish farm ? near Toronto some years ago, the workshop there had built a machine to bend a flat strip into a spiral flight.
They also had a girl there making ground anchors for ginseng
 

fermerboy

Member
Location
Banffshire
I know this is from a long time ago.

how did you find best to weld 15mm round bar on ie did you cut it to short pieces or just weld it and bend it too in short sections? I think 15mm would take a fare bit of bending?

Its been a while now but as I remember I used as long lengths of bar, the lower bit is easiest as it was done through the door and the auger rotated to bend it to shape. Possibly used as long as I could manage in the tub further up, and welded a bit, then bent a bit as I went. The heat of the welding helps, and I may have used the Oxy/propane torch to heat it a bit.
 

Wombat

Member
BASIS
Location
East yorks
When we used to put the bar on sugar beet harvester augers, I used to get a full length of solid bar weld it on at one end to match the flight then just work along with the gas heating and walking it round the auger tacking as I went till it ran out. The weld the next length on.
 

OwenCattleCoLtd

New Member
Location
Cardiff
Enjoyed the read on repairs and options on repairing auger flighting. A few thoughts;
Plate your new auger flighting (walls or belly plates) if you buy and standard spec mixer. Then just change out the wear plates. Next option is to hard face the outer edge with welding seem. This will increase the abrasive resistance at the outer edge and increase working life. Most operations won’t want this initial outlay so the next option is to use 6” wear plates on the outer edge before you need it. You can buy off the shelf options but these are fairly lame only covering 50mm on outer edge. Use some callipers to measure flighting thickness and you will find at least 4” cover is required.

For DIY try using 6mm plate over entire flight, a box of 9” and 4” grinding disks and a lot of swearing and a few 4t bottle jacks, a couple of boxes of welding rods and you’ll be pretty happy for a few years on a family sized farm.

With a new workshop nearly fitted out (not sure that will ever end!) we are happy to quote on replacing or rebuilding your auger for a vertical tub mixer. And yes, the Summer months are better to do this work, not the week before winter feeding starts!!

We cover all of the UK and need about 5 day turnaround with a push. We will try and tie this in with other work to keep freight costs down.

If required we can pick up, complete repair and refit...job done! We have a 140T working capacity press and can press up to 20mm hardened plate.

Call Sam Owen 07528 436 163 or drop us an email [email protected] or visit www.owencattle.com for an overview on what we get up to.
 

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