John Deere 6800 reg 1995 30k box

Brody1971

Member
Livestock Farmer
Trying to take diseal injector pump, 3bolts holding pump in place I have 2 off but 1 on bottom inside cannot get to it with spanner. Any suggestions or help would be greatly appreciated.
 

Phil P

Member
Arable Farmer
Location
North West
Need a half moon spanner, I use the snap-on one, looks like this.
1593118267780.jpeg
 

Phil P

Member
Arable Farmer
Location
North West
Thanks Phil is there only 3 nuts holding the injector on
Yes, you’ll also need to remove the center nut from the timing gear. A pointed bar and a swift blow of the hammer is usually enough to separate the gear from the end of the pump, don’t use a flat ended bar or you’ll mushroom the end of the shaft and damage the threads, leaving the nut on a few threads while you separate them also helps protect the shaft.

Take care not to drop the nut or lose the wood-rough key into the timing cover. Good luck ?
 

Brody1971

Member
Livestock Farmer
Yes, you’ll also need to remove the center nut from the timing gear. A pointed bar and a swift blow of the hammer is usually enough to separate the gear from the end of the pump, don’t use a flat ended bar or you’ll mushroom the end of the shaft and damage the threads, leaving the nut on a few threads while you separate them also helps protect the shaft.

Take care not to drop the nut or lose the wood-rough key into the timing cover. Good luck ?
Thanks so much phil for ur help il give it a go in the morning
 

Brody1971

Member
Livestock Farmer
Thanks so much phil for ur help il give it a go in the morning
Hi Phil was wondering before I take pump out tractor was going fine then when I parked it up next day wouldn't start I opened 1 of the engectors took a fair bit of turning to get it going worked all day no hassles parked up and next day same story only this time can't get any fuel to injectors have fuel comeing out of the pipe from the fuel filter but nothing in the injector pump
 

Phil P

Member
Arable Farmer
Location
North West
Hi Phil was wondering before I take pump out tractor was going fine then when I parked it up next day wouldn't start I opened 1 of the engectors took a fair bit of turning to get it going worked all day no hassles parked up and next day same story only this time can't get any fuel to injectors have fuel comeing out of the pipe from the fuel filter but nothing in the injector pump

could be fuel running back overnight, are the hoses perished? Does the lift pump work and supply a good stream of fuel?

Have you checked the stop solenoid is working properly? Unscrew it and put power to it (it will need to be earthed against something) and check the plunger is lifting properly.

There’s also a small gauze filter under the inlet pipe on the end of the pump, it’s a bit of a fiddle to get out and there’s a couple of small parts that sit inside it so take care when pulling it out.

stop solenoid-
A9ECC194-B539-4FE5-B83A-03FD44F820F7.jpeg

The filter sits under big fitting, it’s like a plastic tube
5B2897A5-D174-4FF2-908B-1866DD2EBD28.jpeg
 

Brody1971

Member
Livestock Farmer
Kim
could be fuel running back overnight, are the hoses perished? Does the lift pump work and supply a good stream of fuel?

Have you checked the stop solenoid is working properly? Unscrew it and put power to it (it will need to be earthed against something) and check the plunger is lifting properly.

There’s also a small gauze filter under the inlet pipe on the end of the pump, it’s a bit of a fiddle to get out and there’s a couple of small parts that sit inside it so take care when pulling it out.

stop solenoid-
A9ECC194-B539-4FE5-B83A-03FD44F820F7.jpeg

The filter sits under big fitting, it’s like a plastic tube
5B2897A5-D174-4FF2-908B-1866DD2EBD28.jpeg
Hi Phil ur were Spot on when u said check fuel pipes in case they were perished the pipe from the fuel filter to injector pump is also I took out the filter in the pump was dirty I rang JD dealer to order will have pipe on Monday not sure if they can get small filter anymore IV washed it out for now il get the pipe on Monday see what happens thanks again for ur sound advice
 

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