to regulate the heat output from the boiler is not always easy, depending on the boiler type you not only have to regulate the chip feed rate but also the primary and secondary fan speeds to match the feed rate. and also you really need the flame temp to be well up above 600 deg, 700deg is quite often the upper limit to make the boiler last longer. with heat exchangers you size them according to what you want it to do, for example to get instant hot water without the need for a hot water tank it required quite a large plate area because you are taking cold water to 60 deg within seconds, where for a house heating system it can be a lot smaller because it can circulate many times to build up the heat. you do not have to always use a PHE, it just makes it easier for working on the system and less damage done if you get a leak somewhere. there is only so much water you can pass through a given size of pipe without creating cavitation.