MF 5455 mystery

Norwayfarmer1

Member
Mixed Farmer
Here is a little chistmas diagnostic mistery for you, it takes some time to explain so bear with me.



I have an 2010 MF 5455 Tier 3, about 5000hrs, with some issues i cant figure out.


It all started a couple of weeks ago, when winter temperatures really had set in, with about -12 degrees C. When i was trying to start, there was no sign of lighting the engine, even if the engine heater had been plugged in for several hours. Tried until the battery was flat, and figured it had to do with the temperature on the fuel, waxing the filters, and it could be that i had «summer-fuel» in the tank, so i replaced both of the round fuel filters, and started to drain the fuel tank. Because of poor design i could not get the drain plug for the fuel tank completly out so i only had patience to drain until it was down at about 1/8 of fuel left. Filled up about 40 liters of fresh diesel. Tried again an still the same, no sign of lighting.



Then i checked what i should have done in the first place, the fuse box. I then found fuse F24 - 30A was blown. This is for electronic injection. I replaced it and then it startet on the first try.



Used the tractor for a little while, shut it off and when i was trying to start again the same thing happened, the fuse was blown. Took the old one out, and when i put a new one in it blew with a spark the second i put it in. I then then turned off the main battery switch, under the left cabin door. (I dont know if that is originally or somehing that the previous owner installed?). Then installed a new fuse, turned on the battery switch and the fuse blew again. I also had noticed that there was some flickering when turning the ignition key, so i replaced the battery switch, installed fuse nr 4 and then started up. Everthing seemed normal!



I then drove around the farm for avout 10-15 minutes, when suddeny i felt that it lost power. I could drive, but it was slow throttle response and very litte power avaliable. Felt like some kind of «limp mode». No warnig lights in the dash. Could only make about 20km/h on flat ground. Felt like i had lost the turbo or one of the cylinders. Stopped the engine, checked the fuse, it was not blown. Started up again, then it was normal again. But it only lasted for a couple of minutes and then it went «lazy» again. Figured out that turning it off and on again always took out the fault, but when the engine was cold it lasted longer than when it was warm.



Searched the web and on this forum i learned that it is a third filter, which is acually the first in line and the most probable when having trouble with cold fuel. This is the square water separator filter. Replaced it, and also cleaned out the blank drain bowl below it, which containd a big lump of ice/slush.



Confident this had to be the problem i started up again, but the problems where still the same. I now have a tractor that is useful for about 10-15 min, then it turns into and old lazy mf35.



Talked to the dealer, he said they would probably not find any fault codes, because i do not get any warning lights when it happens. In some way the problem seems mechanical, but it dont match with the fact that i can «reset» the issue by turning off and back on. He suggested pouring some diesel additive in the fuel tank, in case there was some waxed fuel in the pipelines. Filled up the tank with diesel and added the additive, left the engine running for a couble of hours, but that has not helped so far. Also figured that if i turn off and on and start driving, the «limp mode» will not appear until i release the throttle. If i keep the throttle in and gear up i can drive as far as i like, but the second i release it, «limp mode» activates.



Another observation is that now when i take out the electronic injection fuse and put it back in, i can see a small spark when it makes contact, even if the ignition is off. But the fuse does not blow.



Any ideas?
 

Norwayfarmer1

Member
Mixed Farmer
Filter housing with inbuilt electric fuel pump has probably failed.
Edit: might not have an electric pump on teir3, possibly a manual lift pump. Will check ours later.
Thought of the same, but I dont have an elecric fuel pump, got that confirmed by the dealer. Only have a manuel pump on top of one of the round fuel filters.
 

Audi90

Member
Livestock Farmer
First thing I would do is get your dealer to check for engine fault codes with their Perkins service tool.
I don't think a 5455 has any engine fault warning lights anyway.
 

dee

Member
Check the basics first that your power and earth points are all clean and no signs of damaged or rubbed wires causing the fuse to pop.

Next as Audi90 has mentioned get a computer put on the tractor to see what codes it has been bringing on.
These will all be saved on the engine ecu.
 

Norwayfarmer1

Member
Mixed Farmer
Check the basics first that your power and earth points are all clean and no signs of damaged or rubbed wires causing the fuse to pop.

Next as Audi90 has mentioned get a computer put on the tractor to see what codes it has been bringing on.
These will all be saved on the engine ecu.
Measured the voltage over the fuse to electronic injection, and even when the ignition is off, there is 12.5 volts there. Is that normal?
 

Highway star

Member
Location
North west
Sounds like you probably have a wire rubbed through somewhere at 5k hrs. I would start by inspecting the plugs on the engine ecu first for corrosion. Then next step work your way back along the harness to the cab removing conduit and insulation to inspect the condition of the individual wires contained in the loom
 

mf7480

Member
Mixed Farmer
Thought of the same, but I dont have an elecric fuel pump, got that confirmed by the dealer. Only have a manuel pump on top of one of the round fuel filters.

Are you sure? I'm 99% sure T3 masseys have an electric pump as part of on of the filter housings. The T2's had a seperate manual pump on the opposite side of the engine to the filters.
 

Highway star

Member
Location
North west
OP's dealer is right , T3 4cylinder Perkins has a manual hand primer button on top of the filter head that is used to prime the system after filter changes.
The Delph/Cat high-pressure pump has a primary pump on the back of it to supply the main high pressure pump thereafter.

The tier 2 Perkins 4cylinders have the crappy electric lift pump filter head that powers up with the ignition switched on.

The tier 2 Perkins 6cylinders still used the good old fashioned camshaft driven lift pump used by Perkins since the early days
 

Norwayfarmer1

Member
Mixed Farmer
These are the 3 fuel filters i have, and as far as I can see no electric fuel pump. Last picture is of the high pressure pump. Last night i thought i could hear the belts to the dynamo squeak, so i thightened the belts, but that did not make any difference.
IMG_4238.jpeg
IMG_4237.jpeg
IMG_4239.jpeg
IMG_4240.jpeg
 

Norwayfarmer1

Member
Mixed Farmer
are the terminals where the ECU fuse go clean?

also use a good quality fuse (yes i didnt believe it at first either)
cheap fuses were blowing for fun
Where is that ECU fuse? Is it with the others? (See picture) I actually thought of the same thing with the fuse, that i might had a cheap one, but the one i have now has not blown, and i even replaced it just to make sure the old one didnt have a small break thar was just intermittently making contact.
IMG_4218.jpeg
IMG_4217.jpeg
 

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